Title Anomaly detection and removal strategies for in-line permittivity sensor signal used in bioprocesses
Authors Bolmanis, Emils ; Uhlendorff, Selina ; Pein-Hackelbusch, Miriam ; Galvanauskas, Vytautas ; Grigs, Oskars
DOI 10.3389/fbioe.2025.1609369
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Is Part of Frontiers in bioengineering and biotechnology.. Lauzanne : Frontiers Media SA. 2025, vol. 13, art. no. 1609369, p. 1-13.. ISSN 2296-4185
Keywords [eng] in-situ ; permittivity ; dielectric spectroscopy ; signal preprocessing ; dynamic threshold ; static threshold ; anomaly validation ; Pichia pastoris
Abstract [eng] Introduction: In-line sensors, which are crucial for real-time (bio-) process monitoring, can suffer from anomalies. These signal spikes and shifts compromise process control. Due to the dynamic and non-stationary nature of bioprocess signals, addressing these issues requires specialized preprocessing. However, existing anomaly detection methods often fail for real-time applications. Methods: This study addresses a common yet critical issue: developing a robust and easy-to-implement algorithm for real-time anomaly detection and removal for in-line permittivity sensor measurement. Recombinant Pichia pastoris cultivations served as a case study. Trivial approaches, such as moving average filtering, do not adequately capture the complexity of the problem. However, our method provides a structured solution through three consecutive steps: 1) Signal preprocessing to reduce noise and eliminate context dependency; 2) Anomaly detection using threshold-based identification; 3) Validation and removal of identified anomalies. Results and discussion: We demonstrate that our approach effectively detects and removes anomalies by compensating signal shift value, while remaining computationally efficient and practical for real-time use. It achieves an F1-score of 0.79 with a static threshold of 1.06 pF/cm and a double rolling aggregate transformer using window sizes w1 = 1 and w2 = 15. This flexible and scalable algorithm has the potential to bridge a crucial gap in process real-time analytics and control.
Published Lauzanne : Frontiers Media SA
Type Journal article
Language English
Publication date 2025
CC license CC license description